Top 10 Strategies for Expensive Welding Automation

It seems some companies love expensive low-profit welding automation.  Two frequent ops approaches are substituting myths for facts, and not allowing a welding expert to make welding decisions. Here are my Top 10 Production Management Strategies for Expensive Welding Automation in the manufacturing plant:

  1. “Just run it – that’s why we have weld repair”
  2. “Anyone in maintenance is qualified to adjust welds”
  3. “We can’t get time for PM’s” (we’ll take downtime instead)
  4. “We had to postpone weld training to save money”
  5. “If the weld fixture won’t run the parts, just shim it.”
  6. “We need to find the welding guy [engineer] something to do: he spends too much time standing around doing nothing” (except watching the processes to engineer and plan improvements)
  7. “We ordered cheaper weld wire to save money”
  8. “Quit complaining – just weld the parts” (out of spec)
  9. “Welding is simple – we don’t need experts: we have suppliers who need to earn their keep”
  10. “Don’t worry – the customer hasn’t complained”

(OK, yes, those are actual quotes from production management staff.)

I’m sure you’ve heard some “whoppers” – please share them in the comments so we can all moan and laugh! (And we can send a link here when we hear a “brilliant” welding management strategy suggested.)

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3 Responses to Top 10 Strategies for Expensive Welding Automation

  1. Julio Gerda says:

    I have heard the same thing from companies that are not willing to solve the problems.

  2. Jacob Petty says:

    I heard this today; “they put him on the robot becasue he’s good at video games”. About 4 months into the project and they are wondering why they can’t obtain consistency in there welds.

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